In the injection molding process, mold changes can eat up valuable production time. That’s where magnetic quick mold change system comes in. Let’s delve into its seven-step process:
Quick Mold Change System Clamping Process
- Move Mold into Injection Machine:
The process begins with moving the mold into position on the injection machine. This step sets the stage for the quick changeover process.
- Align with the Locating Ring and Adjust Position:
Proper alignment is crucial for seamless operation. The mold is aligned with the locating ring to ensure precise positioning before closing.
- MagnetizeMagnetic Platens:
Once aligned, the magnetic operation is initiated. Powerful magnets in the platens securely clamp the mold in place, holding it firmly during the injection process.
- Unlock Mold from Lifting Equipment:
After the MAG operation, the mold is unlocked from the lifting equipment. Hoisting gear is removed, enabling the injection machine to resume normal operation swiftly.
Quick Mold Change System Unclamping Process:
- Close the Mold and Attach Hoist Gear:
When it’s time to change the mold, the existing mold is closed, and hoist gear is attached to prepare for the unclamping process.
- DemagnetizeMagnetic Platens:
To release the mold, the DEMAG operation is performed. This operation de-energizes the magnets, allowing for safe and effortless removal of the mold.
- Remove the Mold:
With the magnetic force deactivated, the mold can be easily removed from the injection machine, making way for the next mold or maintenance tasks.
Conclusion
In conclusion, the magnetic quick mold change system streamlines the mold clamping and unclamping process, offering speed, precision, and safety. By adopting this innovative system, injection molding facilities can optimize their operations and stay ahead in today’s competitive market.
HVR MAG is committed to providing cutting-edge solutions to enhance your manufacturing processes. Contact us at export@hvrmagnet.com to learn more about how our system can benefit your operations.
